Importance of concrete expansion joints and joint sealant
What are concrete expansion joints and why are they important?
What is a concrete expansion joint?
A concrete expansion joint – or control joint – is a gap which allows the concrete to expand and contract as/when the temperature changes. It forms a break between the concrete and other parts of a structure to allow movement without causing stress, which can lead to cracking. They should be used in large concrete slabs such as foundations and concrete driveways.
The expansion joint shall be covered by sealant to prevent dust accumulation, water and secure a smooth drive on the surface. Normally there 2 kinds of sealant used for expansion joint namely polyurethane (PU) and modified silicone (MS sealant) sealant.
PU sealant is often harder to apply, may cause bubbles (as it contains isocyanate), shrinkage (as it contains solven – a kind of gas which evaporates during curing) and less UV resistant than MS sealant. MS Construction Sealant is a one-part, high-performance hybrid sealant that is based on advanced MS Polymer technology. It has excellent weathering, UV and temperature resistance characteristics, and with outstanding features:
- Good Environmental Choice Australia (GECA) certified
- ASTM C920 (Class 50) compliant
- ISO 11600 (F Class 25 LM) compliant
- Good UV resistance
- Low static charge – Less dirt streaking
- No silicone oil – Non-staining on adjacent substrates
- No isocyanate – No air bubbling
- No solvent – No shrinkage
- Bonds most substrates without primer
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Why do you need concrete expansion joints?
All concrete will shrink slightly as it dries and, when it’s set, will expand or contract depending on the ambient temperature. To prevent crack formation, concrete expansion joints should be incorporated to allow for movement, particularly in slabs with a surface area exceeding 6m2.
Concrete expansion joints are particularly important where there have been consecutive concrete pours and are also useful when laying concrete within an area bordered by walls or buildings or if objects such as manhole covers need to be incorporated. If several construction joints are needed, it would be advisable for them to be designed and specified by a structural engineer.
Installing concrete expansion joints
You can install concrete expansion joints before or after the concrete is laid. In the first instance, a flexible material is inserted along the length of the joint before the concrete is poured. Alternatively, once the concrete has set, grooves can be cut in the concrete, this will control where the concrete will crack leaving a neat saw cut at the surface and allow joint materials to be added where required, but care must be taken to ensure the correct depth is achieved (see below).
Tips for placing concrete expansion joints
- Place joints around 30 times the slab thickness apart. So, for a slab which is 100mm thick, the joints should be placed around 3,000mm (3 metres) apart.
- Make sure joints are cut deep enough: they need to be at least a quarter of the thickness of the slab. For a 100mm slab, cut the joints at least 25mm deep.
- If you’re cutting joints after the concrete has been poured, don’t leave it too long. Concrete might crack if the joints aren’t cut within 12 hours after finishing.
- Placing joints under walls will mean they won’t be seen.
- Joints are most effective when the aspect ratio of the slab is kept to 1:1, for example 5m x 5m if the slab is a narrower than it is long it is possible to increase this to a maximum aspect ratio of 1.5 for example 2m x 3m, don’t leave the placing of concrete expansion joints to chance and enlist the services of a structural engineer if several are required.
- For a neat sealant edge, it is recommended to use masking tape.
- To better control sealant depth and avoid 3-side bonding, use backer rod.
Below is how expansion joint sealing is applied.